How To Install Hand Guards On Bajaj Pulsar 150 Step By Step

How to Install Hand Guards on Your Bajaj Pulsar 150: A Step-by-Step Guide

Riding a Bajaj Pulsar 150 offers a thrilling experience, whether you’re navigating city streets or exploring winding country roads. However, harsh weather conditions, flying debris, and unexpected impacts can take a toll on your hands. Installing hand guards is a simple yet effective upgrade that can significantly enhance your riding comfort and safety. This comprehensive guide provides a detailed, step-by-step process on how to install hand guards on your Bajaj Pulsar 150, ensuring a secure and professional fit.

Preparing for the Installation: Tools and Materials

Before you begin, it’s crucial to gather all the necessary tools and materials. This will streamline the installation process and prevent frustrating interruptions. Here’s what you’ll need:

• Hand Guards: Choose a set specifically designed or compatible with the Bajaj Pulsar 150. Universal hand guards might require slight modifications.
• Appropriate Wrenches: You’ll need wrenches that fit the handlebar bolts and any mounting hardware included with your hand guards. A socket set can also be helpful. Typically, sizes 8mm, 10mm, and 12mm are commonly used.
• Screwdrivers: A Phillips head and a flathead screwdriver might be required, depending on the hand guard mounting system.
• Allen Keys/Hex Keys: Some hand guards utilize Allen bolts for secure attachment. Make sure you have a set of Allen keys in various sizes.
• Drill (Optional): If your hand guards require drilling into the handlebar ends, have a drill and appropriate drill bits readily available. Always exercise caution when drilling.
• Measuring Tape: For accurate positioning and alignment.
• Cleaning Cloth: To wipe down the handlebars and ensure a clean surface for mounting.
• Threadlocker (Optional): Applying a small amount of threadlocker (such as Loctite) to the bolts will help prevent them from loosening due to vibrations.

Ensure you have ample lighting and a stable workspace to perform the installation safely.

Step-by-Step Installation Process

Now that you have all the necessary tools and materials, follow these steps carefully to install your hand guards:

1. Loosen and Remove Existing Bar End Weights (if applicable): Most Bajaj Pulsar 150 models come with bar end weights. Use the appropriate wrench or Allen key to loosen and remove these. Store them safely, as you might need them later if the hand guards don’t come with their own bar end weights.
2. Position the Hand Guards: Hold the hand guards in place to determine the best position. Ensure they don’t interfere with the throttle cable, brake lever, or clutch lever. You want to achieve a comfortable and functional position that offers maximum protection.
3. Mount the Inner Brackets: Most hand guards come with inner brackets that attach to the handlebars near the controls. Loosen the bolts on the handlebar controls (e.g., brake lever perch, clutch lever perch) slightly to create space for the brackets. Insert the brackets and tighten the bolts securely, ensuring they are properly aligned.
4. Attach the Outer Mounts: This step will vary depending on the type of hand guards you purchased. Some hand guards use the existing bar end weight mounting point, while others require drilling a hole into the handlebar end. If drilling is required, carefully measure and mark the drilling point before proceeding. Use a center punch to create a pilot hole to prevent the drill bit from wandering. Drill slowly and steadily, using the appropriate size drill bit. Once the hole is drilled, attach the outer mount using the provided hardware.
5. Connect the Hand Guard to the Brackets: Align the hand guard with the inner and outer brackets. Securely attach the hand guard using the provided bolts and nuts.
6. Tighten All Bolts: Once everything is aligned and in place, double-check all bolts and nuts to ensure they are tightened securely. Avoid over-tightening, as this can damage the brackets or handlebars. If using threadlocker, apply a small amount to the threads before tightening.
7. Repeat for the Other Side: Follow the same steps on the other side of the motorcycle.
8. Test and Adjust: After installing both hand guards, test the throttle, brake, and clutch levers to ensure they operate smoothly and without any interference. Adjust the position of the hand guards as needed to achieve optimal comfort and functionality.

Final Checks and Maintenance

After the installation is complete, perform a thorough inspection to ensure everything is secure and functioning correctly. Check for any loose bolts or interference with other components. Ride your Bajaj Pulsar 150 for a short distance to test the hand guards in real-world conditions. Periodically inspect the hand guards and their mounting hardware for any signs of wear or damage. Tighten any loose bolts as needed.

Installing hand guards on your Bajaj Pulsar 150 is a worthwhile investment that can significantly improve your riding experience. By following these step-by-step instructions, you can confidently install your hand guards and enjoy a safer and more comfortable ride.